Menene Robot Welding Haɗin gwiwa
Robot Welding Haɗin gwiwa
Mutum-mutumin walda na haɗin gwiwahannu na haɗin gwiwar mutum-mutumi ne sanye da bindigar walda a ƙarshe da kuma wutar lantarki ta waje. Yana haɗu da sarrafa motsin mutum-mutumi, daɗaɗɗen ƙarfi mai girma{1}, hangen nesa, da fasahar sarrafa walda. Kayan aiki ne mai sarrafa kansa wanda zai iya kammala aikin walda tare da mutane a cikin wurin aiki da aka raba ba tare da tsayayyen keɓewar jiki ba.
Ƙa'idar Aiki na Haɗin gwiwar Tsarin Robot Welding
Gabaɗayan aikin yana dogara ne akan yanayin motsi na hannun mutum-mutumi, sigogin tsarin samar da wutar lantarki, da tsarin ciyar da waya, kuma ya dogara da software na koyarwa don adana shirye-shiryen walda, samun ci gaba da kwanciyar hankali waldi mai sarrafa kansa.
Babban hardware ya ƙunshi nau'ikan 5:
- hannun mutum-mutumi: sanye take da na'ura mai kula da tsaro na ƙarfi, ɗauke da bindigogin walda, igiyoyi, da abubuwan ganowa don motsawa daidai da matsayi tare da abubuwan da aka saita don ayyukan wayar hannu.
- walda wutar lantarki: Babban sashin samar da wutar lantarki don waldawar baka na iya daidaita wutar lantarki, daidaita walda halin yanzu, ƙarfin lantarki, saurin ciyar da waya, ƙimar kwararar iskar gas a ainihin lokacin, kuma ta dace da matakan walda daban-daban kamar MIG/TIG/plasma.
- Bindigan walda: kayan aiki da aka yi amfani da shi a ƙarshen hannun mutum-mutumi don gudanar da halin yanzu, jigilar walda / iskar gas, da kuma samar da baka na walda kai tsaye don kammala haɗuwa.
- Mai ba da waya:daidaitaccen kayan aiki don narkewar walda na lantarki (MIG), masu iya isar da ingantacciyar waya mai ƙarfi / juyi cored waldi, daidaita tsayin baka, da rage yawan walda.
- Koyarwar abin lanƙwasa + tallafi software:Jawo da sauke koyarwar gani, masu walda da hannu suna ja da sauke hannun mutum-mutumi don yin rikodin yanayin walda, an gina{0} a cikin ɗakin karatu na sigar walda.
Robot Welding Haɗin gwiwa VS Robot Welding Masana'antu
| Kwatanta Abun | Robot Welding Haɗin gwiwa | Robot Welding Masana'antu na Gargajiya |
|---|---|---|
| Gudanar da Shirin | Jawo{0}}kuma{1}}koyar da shirye-shirye. Welders da ke da tushe na sifili na iya haɗawa da gyare-gyaren shirye-shirye da kansa bayan awoyi da yawa na horo, yana ba da damar ƙaddamar da sauri don sauye-sauyen samarwa. | Nuna{0}zuwa{1}}mayar da shirye-shirye / shirye-shiryen layi. Masu aiki suna buƙatar ƙwararrun dabaru na lambar mutum-mutumi; ƙwarewa yana ɗaukar makonni zuwa watanni, yana haifar da dogon zagayowar ƙaddamarwa don sauye-sauyen samarwa. |
| Saurin Aiki / Kiwon Lafiya | Gudun da aka raba{0}}iyakantaccen aiki tare da ƙaramin nauyi mai ƙima. Ya dace da ƙanana da matsakaita - ma'auni masu girman girman aiki, wutan walda mara nauyi da manyan taro na firikwensin. | Ci gaba da aiki mai girma{0}} tare da samfura masu nauyi{1} akwai. Mafi dacewa don dogon{3}}ara yawan samar da kayan aiki masu nauyi da manyan kayan aiki. |
| Bukatun Kariya | Babu shingen tsaro da ake buƙata bayan cikakken kimanta haɗarin yanki. Gina -iyakantaccen ƙarfi, tsayawar karo da kariyar rage gudu; kawai garkuwar gida mai sauƙi kawai ake buƙata. | Cikakkun shingen aminci da aka rufe, na'urorin tsaro na yanki da tashoshi masu wuyar gaggawa masu yawa wajibi ne, suna buƙatar keɓantaccen yanki mai aiki tare da tsadar ababen more rayuwa don wuraren aminci. |
| Wurin Wuta na Falo | Jikin mutum-mutumi mai nauyi mai goyan bayan bene, jujjuyawa da hawa gefe. Ana iya gyara shi kai tsaye zuwa wuraren aiki na hannu tare da ƙarancin aikin sarari. | Yana buƙatar keɓantaccen wurin aiki mai zaman kansa tare da keɓance amintaccen izini don isa ga ma'aikata da kiyayewa, yana haifar da ƙarancin amfani da rukunin yanar gizo. |
| Jimlar Kudin Zuba Jari | Matsakaicin farashin siya don jikin mutum-mutumi; babu high halin kaka ga aminci shinge kayayyakin more rayuwa da kuma hadedde commissioning, sakamakon a low retrofit kudi. | Ƙananan farashin naúrar na mutum-mutumin kansa, duk da haka babban farashin gabaɗaya gami da shingen tsaro, injiniyan farar hula, haɗin tsarin ƙwararru da sabis na shirye-shirye na dogon lokaci-. |
| Yanayin Samar da Mai Aiwatar | Samfura masu sassauƙa waɗanda ke nuna nau'ikan samfura da yawa, ƙananan ƙa'idodi da sauyawar tsari akai-akai. | Daidaitaccen taro layin taro samar da 'yan samfurin iri, manyan tsari kundin da ƙayyadaddun takamaiman workpiece. |
Yanayin daidaitawa da daidaitawa na Robot Welding Haɗin gwiwa
Halin yanayin zabar robots na walda na haɗin gwiwa:
- Akwai nau'ikan samfuri da yawa da ƙananan samar da tsari guda ɗaya, suna buƙatar sauyawa akai-akai na kayan aikin da aka sarrafa.
- Akwai mummunar asarar masu walda a cikin masana'antar, da matsaloli wajen daukar ma'aikata da kuma rikewa, da kuma babban gibi a karfin walda da hannu.
- Girman tsari yana canzawa sosai, kuma yana da mahimmanci don ƙarawa ko rage ƙarfin samar da kayan aiki na atomatik, wanda ba zai iya gyara layin taro ba.
- Sarrafa ƙanana da matsakaita{0}, tare da nauyin kayan aiki da girma tsakanin kewayon nauyin haɗin gwiwa da radius aiki.
- Tashar hada-hadar injin tana buƙatar masu walda don ɗaukar nauyi, goge, da gyara walda, yayin da mutum-mutumi ke yin ayyukan walda na haɗin gwiwa.
- Wurin ginin bita yana da ɗanɗano, ba tare da wuraren zaman banza don gina wuraren aikin kariya na mutum-mutumi ba.
Al'amuran da basu dace da amfani da robobin walda na haɗin gwiwa ba:
- Babban sikelin taro na sassa guda ɗaya (mutumin masana'antu na al'ada suna da ƙananan farashin samarwa kowane yanki).
- Bukatar ultra high ainihin walƙiya a cikin jirgin sama, soja da sauran masana'antu na bukatar mahara yadudduka da hadaddun kauri farantin welds, tare da tsananin iko a kan weld daidaito da kuma nakasawa.
- Manya-manyan kayan aiki masu nauyi{0}} tare da nauyin kayan aiki da girman da ya zarce nauyin da aka ƙididdigewa da matsakaicin radius mai aiki na robot na haɗin gwiwa.
- Tsarkakakkiyar ƙayyadaddun kayan aiki na lokaci ɗaya--, ba kwafin oda, yawan canje-canjen samarwa na shekara, kuma babu hanyoyin walda da za'a sake amfani da su.
- High gudun Laser waldi taro samar line yana da m bukatun ga waldi line gudun.
Tsarin walda da kayan aiki masu jituwa
| Tsarin walda | Karfe Karfe | Bakin Karfe | Aluminum Alloy | Ƙarin Bayanan kula |
|---|---|---|---|---|
| MIG/GMAW (Gas Metal Arc Welding) | ★★★★★ | ★★★★★ | ★★★★☆ | Tsarin al'ada don walda na haɗin gwiwa, yana nuna sauƙin ƙaddamarwa da babban inganci gabaɗaya. Porosity yana nufin faruwa yayin waldawar aluminium, don haka ana buƙatar samar da wutar lantarki. |
| TIG/GTAW (Gas Tungsten Arc Welding) | ★★★★ | ★★★★★ | ★★★★☆ | Yana ba da kyakkyawan siffa mai walƙiya tare da ɗan ɗanɗano, wanda ya dace da siraran ɓangarorin madaidaicin bango{{0}. Gudun waldanta yana jinkirin, kuma ana buƙatar daidaito mai girma don dacewa{2}} tazarar kayan aiki. |
| Laser Welding | ★★★ (Maɗaukaki{0}} Ƙarshen Model) | ★★★ (Maɗaukaki{0}} Ƙarshen Model) | ★★★ (Maɗaukaki{0}} Ƙarshen Model) | Yana alfahari da saurin walƙiya da ƙarancin nakasar zafi. Cikakken aikin Laser yana ƙunshe da tsada sosai kuma yana aiki ne kawai ga manyan sassa masu tsayi{1}} na ƙarshe. |
| Plasma Welding | ★★★ | ★★★ | ★★ | Tsari na musamman na niche, ana amfani da shi kawai don madaidaicin ƙulla walda a kan sirara{0}}bangaren bango tare da rashin amfani gabaɗaya. |
Don mahaɗin kusurwoyi guda ɗaya{0}wucewa da ƙarƙasa na sirara da matsakaita{1}kauri, robot ɗin walda na haɗin gwiwar yana da ikon daidaita mashin ɗin batch ba tare da tura ƙarin na'urori masu ganewa ba.
Lokacin aiwatar da walda mai yawa{0}Layer da Multi{1} a kan faranti mai kauri na milimita 6 ko sama, robot ɗin walda na haɗin gwiwa yana buƙatar daidaita shi da tsarin gano walda mai walƙiya da manyan madaidaitan matakan daidaitawa. Irin wannan jeri na iya rama sabawa rata taro na workpiece, don haka hana na kowa walda lahani ciki har da weld bead diyya da kuma bai cika Fusion.
Mafi shaharar ƙayyadaddun fasaha ya ta'allaka ne a ci gaba da walda{0} Layer na ultra -kauri mai nauyi{2}} faranti fiye da 20 mm. A ƙarƙashin irin wannan yanayin aiki, robot ɗin walda na haɗin gwiwar yana da ƙuntatawa ta rashin isassun ƙarfin lodi da tsattsauran tsari na hannun haɗin gwiwarsa, wanda ke haifar da girgizawa da ƙara yin sulhu da daidaiton walda gabaɗaya.
A taƙaice, robots ɗin walda na haɗin gwiwa sun karya sararin samaniya da shingen tsaro na kayan walda na masana'antu na gargajiya, haɗa mutum mai sassauƙa - haɗin gwiwar injina, ƙarancin canji da aiki mai sauƙi. Suna warware daidai ɓangarorin ɓacin rai na -ƙananan iri-iri{3}} sarrafa batch, ƙarancin welder da iyakataccen wurin taron bita da yawancin kanana da matsakaitan masana'antu{4}} ke fuskanta.
Duk da yake robots ɗin walda na haɗin gwiwar ba za su iya cika cikakken maye gurbin manyan mutum-mutumi na masana'antu masu nauyi don manyan masana'anta don manyan masana'antu{1} da manyan masana'anta-madaidaicin walda mai kauri ba, sun zama mafitacin walda mai sauƙi mai nauyi mai nauyi don sassauƙan yanayin masana'anta. Goyan bayan balagagge MIG, TIG da ƙarin laser / plasma waldi tafiyar matakai, guda biyu tare da gani kabu tracking da kuma karfi ji kayayyaki, mu hadin gwiwar waldi jerin isar da barga, m ingancin waldi tare da sauri samar sauyawa.
Idan kuna cikin damuwa ta ingantaccen walƙiya ta hannu, sauyawar samfur akai-akai ko ƙarancin sararin masana'anta, tsarin robot ɗin haɗin gwiwar mu na iya daidaitawa gwargwadon girman aikin ku, kayan aiki da buƙatun tsari. Tuntuɓi ƙungiyar fasaha don kan{1}}tsare tsara shimfidar wuraren aiki, gwajin tsari da mafita guda ɗaya{2}tashawar maɓalli na atomatik.
